Layin cika ruwa na kwalba yana tafiya zuwa kwalaben 36,000 a kowace awa. Kowace kwalba tana wucewa inda ake gwada samfurin don tabbatar da tsabta - amma ba mutum ba. Gwajin yana faruwa ne a cikin na'urar firikwensin da aka sanya a layi a cikin bututun sarrafawa, yana auna ruwan yayin da yake gudana daga tankin magani zuwa cika. Na'urar firikwensin tana da kimanin milise 400 don yanke shawara ko ruwan ya cika ƙa'idodin turbidity na shuka kafin layin ya yanke shawarar wace hanya zai karkatar da shi.
Idan na'urar firikwensin ba daidai ba ce — idan ta bayar da rahoton 0.8 NTU lokacin da ruwan ya zama 2.1 NTU — kamfanin zai aika da ruwa wanda ya gaza takamaiman ingancinsa, kuma alamar farko ta matsalar ita ce korafin masu amfani, ko kuma sake kiran rukuni, ko kuma gazawar binciken fitarwa. Idan na'urar firikwensin ta gaza gaba ɗaya kuma ta ba da rahoton ƙararrawa ta ƙarya, kamfanin zai rufe layin da ke kashe $1,200 a kowace awa a asarar samarwa yayin da mai aiki ke ƙoƙarin gano abin da ya haifar da shi.
Wannan shine yanayin tattalin arziki inda masana'antar ruwa da abin sha ta kwalba ta Thailand - wacce ke bunƙasa cikin sauri a Kudu maso Gabashin Asiya, wacce ke haifar da amfani da kayan abinci masu mahimmanci ga lafiya a cikin gida, wani ɓangaren yawon buɗe ido da aka dawo da shi, da kuma faɗaɗa fitar da kayayyaki zuwa ƙasashen waje - ke ƙayyade na'urorin auna gurɓataccen iska a cikin layi.
Me Yasa "Ƙaramin Girma" Ya Fi Muhimmanci Fiye da Takamaiman Daidaito
Na'urori masu auna turbidity na yau da kullun kayan aikin dakin gwaje-gwaje ne da aka tsara don amfanin masana'antu. Suna da girma - tsawon milimita 150 zuwa 300, tare da ƙwayoyin kwarara daban-daban, maƙallan hawa, da hanyoyin wayoyi. Shigar da ɗaya akan layin kwalba yana buƙatar yanke tee a cikin bututun aiki, gina firam ɗin tallafi, da kuma karkatar da kebul na na'urar ta hanyar tsarin ƙarfe mai bakin ƙarfe da ke kewaye da yankin cikewa.
Bayanin firikwensin Honde shine cewa baya buƙatar komai daga cikin waɗannan. An yi girman ƙaramin jikin bakin ƙarfe don a saka shi kai tsaye a cikin bututun tsari na yau da kullun - kayan haɗin da aka riga aka sanya a cikin layin don ma'aunin matsi da na'urorin auna zafin jiki. Shigarwa yana ɗaukar ma'aikaci ɗaya, awa ɗaya, babu gyaran bututu, babu firam ɗin tallafi. Ana riƙe firikwensin a cikin kwararar kwarara ta hanyar matse ɗaya da ke riƙe te a wurin.
Ga masana'antar kwalba mai layukan cika guda huɗu, bambancin da ke tsakanin na'urar firikwensin da ƙaramin na'urar firikwensin ba shine farashin na'urar firikwensin ba. Bambancin shine tsakanin kwanaki huɗu na lokacin dakatar da layi don shigarwa da awanni huɗu.
1,200perhouroflostlinetime,thatisa38,400 bambanci kowane layi.
Abin da Gidajen Bakin Karfe 316L Ke Rasa
Layin kwalba ba muhalli ne mai tsabta ga na'urorin lantarki ba, duk da cewa yana samar da samfur mai tsabta. Tsakanin ayyukan samarwa, dukkan layin - gami da na'urori masu auna sigina na cikin layi - ana tsaftace shi da zagayowar tsaftacewa (CIP): maganin zafi mai zafi a 80°C, sannan a wanke da sinadarin acid, sannan a bi sahun masu tsaftace muhalli. Jikin na'urar firikwensin da tagar na'urar firikwensin da aka rufe dole ne su rayu waɗannan zagayowar sinadarai da zafi kowace rana tsawon shekaru.
Ka'idar auna haske mai warwatse na na'urar firikwensin tana auna turbidity a cikin kewayon da ya dace da ruwan kwalba. Ka'idojin WHO da ƙa'idodin abin sha na Thailand suna buƙatar turbidity na ruwan kwalba a ƙasa da NTU 1 a wurin cikawa. Tsarin na'urar firikwensin - tushen haske da na'urar ganowa da aka shirya a digiri 90 - shine tsarin da ke samar da daidaito da kwanciyar hankali da ake buƙata a waɗannan ƙananan yawan, sabanin tsarin watsawa na digiri 180 da ake amfani da shi a aikace-aikacen ruwan sharar gida mai tsayi.
Fitowar RS485 Modbus-RTU ita ce hanyar da za a bi wajen tantance ko na'urar firikwensin tana aiki a kan layin kwalba kwata-kwata. Kowace masana'antar abin sha ta Thailand tana gudanar da Siemens ko Mitsubishi PLCs, waɗanda ke sadarwa ta asali ta hanyar Modbus. Siginar RS485 tana haɗuwa kai tsaye zuwa tashar jiragen ruwa ta PLC ko zuwa ga hanyar shiga Modbus a kan hanyar sadarwa ta shuka - babu katin analog, babu mai canza sigina, babu madauri 4-20mA. Ƙimar turbidity tana bayyana a cikin bayanan tag na PLC a matsayin daidaitaccen rikodin rikodi.
Tsarin Magani akan Layin Kwalba na Thailand
Mataki na 1 - Kayan aikin matakin layi.Ana sanya ƙaramin firikwensin turbidity a cikin bututun sarrafawa tsakanin matakin tacewa na ƙarshe da injin cikawa - wurin ƙarshe inda za a iya kama gazawar inganci kafin a rufe samfurin. Mai adana bayanai tare da allo a tashar sarrafa inganci yana nuna turbidity na ainihin lokaci, da kuma yanayin kwanaki 30. Manajan inganci zai iya tafiya kan layi ya ga tsabtar samfurin na yanzu ba tare da buɗe tashar ba.
Ƙungiyar QC ta masana'antar tana amfani da na'urar aunawa ta hannu yayin tabbatarwa na mako-mako - ana tsoma na'urar auna turbidity mai ɗaukuwa a cikin samfurin iri ɗaya kuma ana kwatanta shi da karatun firikwensin cikin layi. Zurfafawa fiye da ±0.1 NTU yana haifar da sake daidaita firikwensin cikin layi, aikin da ake yi na minti 20 ba tare da dakatar da layin ba.
Mataki na 2 - Haɗa hanyar sadarwa ta shuka.Fitowar RS485 tana haɗuwa da hanyar sadarwa ta PLC ta shuka. Ga shuke-shuke da ke aiki da layuka da yawa a cikin gine-gine daban-daban - waɗanda aka saba gani a manyan ayyukan Thailand inda ruwan ma'adinai, ruwan dandano, da ruwan kwalba ke gudana akan layuka daban-daban - na'urori masu auna sigina suna aikawa ta hanyar na'urorin mara waya na GPRS, 4G, WIFI, LoRa, ko LoRaWAN zuwa tsarin SCADA na tsakiyar shuka, waɗanda aka sanya su a cikin tsarin MQTT Json. Ofishin injiniya yana sa ido kan dukkan layuka a kan dashboard ɗaya maimakon tafiya tsakanin gine-gine.
Mataki na 3 - Tsarin girgije da karkatarwa.Sabar girgije da software suna haɗa bayanai game da turbidity daga dukkan layuka da duk canje-canjen samarwa, suna nuna bayanai na ainihin lokaci da tarihin bayanai. Tsarin relay na ƙararrawa yana aiki da bawul ɗin juyawa: lokacin da turbidity ya wuce ƙayyadaddun samfurin NTU 1.0, relay yana canza kwararar daga layin cikawa zuwa tankin ƙin yarda ta atomatik. Ana sake amfani da ruwan ta hanyar tsarin magani maimakon a saka shi a cikin kwalba. Lokacin da turbidity ya dawo ƙasa da 0.8 NTU, relay yana canza kwararar zuwa layin cikawa. Layin ba ya tsayawa; samfurin ba ya taɓa jigilar kaya ba tare da takamaiman bayani ba.
Sakamakon Fili: Ma'aikatar Ruwa ta Kwalba, Lardin Nakhon Pathom, Thailand
Wata mai matsakaicin girma a kasar Thailand mai samar da ruwan kwalba wacce ke aiki da layukan cika ruwa guda uku a lardin Nakhon Pathom - babbar kungiyar masana'antar abin sha a yammacin Bangkok - ta yi amfani da na'urori masu auna turbidity na Honde a dukkan layukan uku a watan Afrilun 2026.
Kayan aiki:Ƙananan na'urori masu auna turbidity guda uku na bakin karfe RS485 (ɗaya a kowane layi), waɗanda aka sanya a cikin bututun tsari na yau da kullun.
Haɗawa:RS485 don shuka PLCs; MQTT Json ta hanyar 4G zuwa babban dandamalin inganci.
Na gida:Mai rikodin bayanai tare da allo a tashar QC; Na'urar auna hannu don tabbatarwa ta mako-mako.
Ƙararrawa:Bawuloli masu sarrafa wutar lantarki a kowane layi.
Sakamakon aiki bayan watanni 3:
- An sanya na'urori masu auna sigina guda uku a cikin kwana ɗaya a lokacin da aka tsara lokacin gyaran ƙarshen mako - ƙwarewar da masana'antar ta samu a baya tare da tsarin turbidity na yau da kullun ya buƙaci kwanaki uku na aiki a kowane layi.
- Tsarin karkatar da wutar lantarki na ƙararrawa ya katse tafiye-tafiyen turbidity guda 14 a cikin wannan lokacin. Goma sha ɗaya sun kasance na ɗan lokaci - sakamakon abubuwan da suka faru na gano matatun mai da suka warware cikin mintuna 15 - kuma an sake yin amfani da ruwan maimakon a saka shi a cikin kwalba. Yawon shakatawa uku sun wuce iyakar NTU 1.0 na masana'antar fiye da awa ɗaya kuma sun haifar da cikakken bincike, wanda ya gano tsofaffin gidajen matatun mai guda biyu da aka shirya maye gurbinsu.
- Manajan ingancin masana'antar ya kiyasta cewa tsarin na'urorin firikwensin ya hana kusan dala $18,000 a cikin kuɗin da za a iya kashewa wajen dawo da kayan aiki a cikin kwata - wannan shine karo na farko a tarihin masana'antar da aka kama, aka ƙididdige, aka kuma rubuta duk wani bayani da aka rubuta a sama tare da bayanan da aka yi wa alama ta lokaci.
- Babu wata matsala ta na'urar firikwensin a cikin watanni uku na zagayowar CIP na yau da kullun. Gidan da aka rufe da kuma taga mai haske ya tsira daga zafin wanke-wanke da sinadarin acid ba tare da ya wuce ±0.05 NTU ba.
- Binciken fitar da kaya ya inganta: ci gaba da kwararar bayanai na na'urar firikwensin, an sanya tambarin lokaci da kuma shiga cikin dandamalin gajimare, ya maye gurbin littafin rikodin turbidity na hannu wanda a da shine kawai shaidar ingancin samfur don takardar shaidar fitarwa.
Tuntuɓi Honde Technology don Kula da Tsarin Abinci da Abin Sha
Honde Technology kamfani ne da aka tabbatar da ingancinsa a Jamus TUV da Alibaba. Muna samar da ƙananan na'urori masu auna turbidity a cikin layi, hanyar sadarwa ta dijital ta RS485, da kuma dabarun haɗa tsarin da ake buƙata don tabbatar da ingancin samar da abin sha.
Don ƙarin bayani game da na'urori masu auna firikwensin da kuma hanyoyin magance matsalolin IoT na musamman, tuntuɓi Honde Technology Co., LTD.
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Imel: info@hondetech.com
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Yanar Gizo na Kamfani: www.hondetechco.com
Lokacin Saƙo: Agusta-07-2026